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JC Biotech has set up semi-automated fermentation system for handling different microbial cultures like bacteria, fungal, yeast etc. The fermentation set up consists of production and seed fermenters of various capacities ranging from 50 L to 33000 L. Continuous feeding of carbon source or substrate, dosing of micro-nutrients, anti-form, acid or base for pH maintenance in the production fermenter can be done through dosing vessels. Important parameters like temperature, pH, dissolved oxygen in fermenters and ancillary vessels are monitored and controlled through Distributed Control System. These fermenters are suitable for handling different microbial cultures like bacteria, fungal, yeast etc.

The downstream operations have been planned to process broths obtained from various cultures. At any point of time, two different products can be processed. The downstream equipments consist of membrane filtration systems, whole broth extraction and separation equipment, reactors of various sizes, filtration systems like Centrifuge, Nutsche Filter, Sparkler Filter and other unit operations like Tray Dryer, Lyophilizer etc. These unit operations enable extraction, separation and purification of intracellular and extracellular products.

Production of some of the products involves synthetic chemical reaction. Our production team has expertise in handling diverse chemical reactions like esterification, trans-esterification, hydrogenation, chlorination, halex reactions etc.

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